Quality Control Course in Pakistan

Quality Control Course in Pakistan

Quality is the hallmark of every professional organization. At New Pak Technical Training Centre, this course trains you to become a skilled QA/QC professional, bridging the gap between production and perfection. You’ll learn to inspect, test, and ensure that every product, weld, or structure meets client specifications and international standards like ISO, preparing you for careers across industries such as Oil & Gas, Construction, Automotive, Pharmaceuticals, and Textiles.

Course Overview

Quality is the signature of a professional organization. At New Pak Technical Training Centre, our Quality Control course bridge the gap between production and perfection. We train you to be the final barrier against errors, ensuring that every product, weld, or building component meets the exact specifications of the client and international regulatory bodies like ISO.

Quality Control Course in Pakistan
Quality Control Course in Pakistan

Why Choose Our Quality Control Program?

  • Dual Mastery (QA & QC): Learn both Quality Assurance (preventing defects through process design) and Quality Control (detecting defects through testing).
  • ISO Standards Training: In-depth study of ISO 9001 (QMS), ISO 14001 (Environmental), and ISO 45001 (Safety) management systems.
  • Non-Destructive Testing (NDT): Hands-on introduction to NDT methods like Dye Penetrant and Magnetic Particle testing used in the Oil & Gas industry.
  • Data-Driven Success: Master the “7 Basic QC Tools” and Statistical Process Control (SPC) to analyze production trends and reduce waste.

Detailed Course Modules

06 | Months Certificate

Focus: Mastering inspection techniques and basic standards.

  • Fundamentals of Quality: Understanding the difference between QA and QC and the importance of “Zero Defects.”
  • Inspection Methods: Hands-on training in visual inspection, dimensional checks using precision instruments (Vernier, Micrometer), and sampling plans.
  • The 7 QC Tools: Practical use of Pareto Charts, Fishbone (Ishikawa) Diagrams, Check Sheets, and Histograms for root cause analysis.
  • Documentation & Reporting: Learning to write professional Non-Conformance Reports (NCR) and Inspection Test Plans (ITP).

01 | Year Certificate

Focus: Management systems, auditing, and industrial specialization.

  • QMS Implementation: How to design and implement a Quality Management System based on ISO 9001:2015.
  • Statistical Process Control (SPC): Using Control Charts ($X$-bar and $R$ charts) to monitor process stability and capability.
  • Auditing Skills: Training in Internal Auditing—how to conduct an audit, find gaps, and suggest corrective actions (CAPA).
  • Industry Specialization:
    • Construction QC: Testing concrete strength, soil compaction, and steel reinforcement.
    • Mechanical/Welding QC: Reading welding maps and performing weld thickness checks.
  • Six Sigma Basics: Introduction to the DMAIC (Define, Measure, Analyze, Improve, Control) methodology for process improvement.

Frequently Asked Questions (FAQs)

What Is the Difference Between QA and QC?

Think of QA (Quality Assurance) as the “Plan” to prevent mistakes from happening. QC (Quality Control) is the “Action” of checking the finished work to make sure the plan was followed correctly. Our course teaches you both.

Almost all of them! Our graduates work in Oil & Gas, Construction, Automotive, Pharmaceuticals, and Textile sectors. Any company that exports products or works on large infrastructure needs a QC team.

No. While this is an excellent “add-on” for engineers, individuals with a Matric or Intermediate background can start as QC Inspectors and work their way up to management.

Month 1 — Introduction to Quality Control

1. Theory

  • Introduction to Quality Control & Quality Assurance
  • Importance of QC in Industry
  • Difference between QC, QA & Inspection
  • Quality concepts and definitions
  • Cost of poor quality
  • Customer satisfaction & quality
  • Quality policy & objectives
  • Introduction to standards (ISO, ASTM, BS)
  • Roles of Quality Control Inspector
  • Ethics and professionalism in QC

2. Practical

  • Understanding real QC documents
  • Inspection checklist preparation
  • Basic defect identification
  • Workplace discipline and documentation
  • Introduction to measuring tools

Month 2 — Electrical Machines and Power Systems

1. Theory

  • Units of measurement
  • Accuracy, precision & tolerance
  • Types of inspection (incoming, in-process, final)
  • Visual inspection techniques
  • Measuring instruments theory
  • Calibration concept
  • Sampling inspection

2. Practical

  • Use of Vernier Caliper
  • Use of Micrometer
  • Steel rule & measuring tape
  • Dial gauge
  • Height gauge
  • Feeler gauge
  • Calibration practice
  • Measurement recording

Month 3 — Electrical Installation & Maintenance

1. Theory

  • Basics of statistics
  • Mean, median, mode
  • Range & standard deviation
  • Introduction to SQC
  • Control charts (X-bar, R, P, C charts)
  • Process capability (Cp, Cpk)
  • Acceptance sampling
  • Defect analysis
  • Root cause analysis

2. Practical

  • Data collection
  • Control chart preparation
  • Defect rate calculation
  • Process variation analysis

Month 4 — Control Systems & Automation

1. Theory

  • Manufacturing QC
  • Construction Quality Control
  • Welding Quality Control basics
  • Concrete & material testing
  • Textile Quality Control
  • Food Quality Control basics
  • Pharmaceutical QC overview
  • Oil & Gas QC fundamentals

2. Practical

  • Material inspection
  • Welding visual inspection
  • Concrete slump test (demo)
  • Fabric defect checking
  • Packaging inspection
  • Documentation handling

Month 5 — Industrial Electrical Practices

1. Theory

  • ISO 9001: Quality Management System
  • ISO 14001 overview
  • ISO 45001 overview
  • Quality manuals & procedures
  • SOPs
  • Inspection Test Plans (ITP)
  • Non-Conformance Report (NCR)
  • Corrective & Preventive Action (CAPA)
  • Audit basics

2. Practical

  • Preparing inspection reports
  • NCR writing practice
  • SOP drafting
  • Internal audit simulation
  • Quality documentation control

Month 6 — Capstone Projects & Assessment

1. Theory

  • Advanced inspection techniques
  • Supplier quality control
  • Incoming material inspection
  • Risk-based inspection
  • Lean quality concepts
  • Six Sigma overview
  • Quality improvement tools
  • Career development in QC

2. Practical

  • On-site inspection practice
  • Real project documentation
  • Final inspection reports
  • Mock audits
  • Final assessment & evaluation

Training Components & Learning Outcomes

1. Additional Practical Skills Covered

  • Defect identification & classification
  • Report writing
  • Communication skills
  • Team coordination
  • Safety awareness
  • Quality ethics

2. Additional Practical Skills Covered

  • MS Excel for QC data
  • QC report formats
  • Basic charts & graphs
  • Digital inspection records

3. Additional Practical Skills Covered

  • Monthly tests
  • Practical evaluations
  • Final theory exam
  • Final practical assessment
  • Internship / Industrial visit (optional)

Career & Progression Opportunities

1. Career Opportunities

  • Quality Control Inspector
  • QC Technician
  • QA Assistant
  • Site Quality Officer
  • Factory QC Supervisor
  • Laboratory Assistant
  • ISO Documentation Officer

2. Expected Salary in Pakistan

  • Fresh QC Inspector: PKR 30,000 – 45,000
  • Experienced QC Officer: PKR 60,000 – 100,000+
  • Overseas opportunities available (Gulf countries)

3. Course Expandable to 1 Year

Additional modules:

  • Advanced ISO Auditing
  • Six Sigma Yellow Belt
  • NDT Basics
  • Welding Inspection (VT)
  • Construction QA/QC
  • Internship / Project Work
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